Custom Hardware Development
Because One Size Rarely Fits All
In industrial image processing, success isn’t just about having the right software — it’s about having the right hardware to go with it. Off-the-shelf components might work for basic applications, but when you’re dealing with high-speed production, unusual materials or parts, or extreme conditions, standard just doesn’t cut it.
That’s where custom hardware development becomes a game-changer.
Why Custom Hardware?
Every production line is different. From lighting conditions and part geometry to space constraints and environmental factors, the variables are endless. And when it comes to visual inspections, small mismatches in setup can mean missed defects, false rejects, or slowdowns.
Custom hardware lets us tailor the system to the job — not the other way around. We develop and integrate:
- Custom Lighting Modules – Tuned to the material surface (matte, glossy, transparent) and defect type (scratch, dent, contamination).
- Precision Mechanical Fixtures – To ensure consistent part positioning, rotation, or movement for 360° coverage.
- Compact Housing and Mounting Solutions – Designed to fit seamlessly into existing production equipment or tight spaces.
- Custom Optics and Lenses – For wide fields of view, telecentric alignment, or high magnification where it matters.
- Triggering and Synchronization Systems – Ensuring cameras, lights, and parts are always in perfect sync.
Built Around Your Needs
Whether it’s adapting a vision system to a high-speed bottling line or developing a ruggedized unit for a dusty, vibration-heavy environment — our hardware is designed for the real-world conditions of your factory floor. And because we control the full development process, from design to build, everything is optimized for performance, reliability, and ease of maintenance.
It’s Not Just About Building Boxes
Custom hardware isn’t just about metal and circuits. It’s about solving inspection challenges that generic setups can’t handle.
We bring our image processing know-how right into the hardware design — aligning optics, electronics, and mechanics for maximum precision.
The Payoff
- Higher inspection accuracy
- Fewer false positives or missed defects
- Smoother integration into your production line
- Systems that last longer, require less tweaking, and just work
Experience You Can Trust
With decades of experience in machine vision and automation, we’ve built everything from ultra-compact camera rigs to full multi-station inspection units — all purpose-built for the job. Whether you need a one-off prototype or full-scale rollout, we develop hardware that brings your inspection system to life.