# QuaVis Technologies — Full Content > QuaVis Technologies GmbH develops industrial machine vision systems for high-speed quality inspection, sorting, and defect detection. Based in Sauerlach/Munich, Germany. Founded 2007. QuaVis provides hardware-independent image processing software (QuaVision) that operates at up to 1500 parts per minute with 1-micron repeat accuracy. The software integrates with any camera, sensor, or lighting hardware via driver-based architecture. --- ## Home # Welcome to QuaVis Technologies! QuaVis Technologies GmbH works in the field of industrial image processing with emphasis on high speed sorting machines. We offer a wide range of state of the art Image Processing Systems for Quality Assurance and Industrial Control Tasks. During our operation over the last 20 years, the QuaVis experts handled uncountable Quality Control Cases. Combining our expertise in Image Hardware, Computer Vision, AI Algorithms and Custom Hardware Design, we are ready to bring value to your process! ### Trusted by Top Brands ## All you need for your own Quality Inspection System Our complete package provides everything you need in order to build your own Machine Vision Quality Control machine or workplace. Our proprietary QuaVis PLC either communicates with your existing system in place or provides everything you need to build your machine around it! Learn More ### Any Quality Error### Anything …… that you might want to control in your production line. We can help you. ### Any Part Size### Anything …… up to 1 µm precision. ### High Speed### High Speed Inspection …… that will keep up with your production. ### Compatability### Any Hardware …… we can integrate it. ### Custom Solutions### Special Developments …… for special tasks. We find a way to master your problem! --- ## Vision Systems ### Powerful. Precise. Proven. With over 20 years of market experience, our inspection systems combine high speed, precision, and ease of use — built to meet the demands of modern production environments. In the core of all our products stands our proprietary QuaVision Software. # QuaVision #### Key Features ### High-Speed Performance Up to 1500 ppm for maximum throughput. ### Comprehensive Vision Toolset Includes a wide range of image processing tools. ### High Precision Achieves 1 micron repeat accuracy. ### Modular and Scalable Flexible design allows easy expansion across applications. ### Open Technology Platform Compatible with Area & line scan cameras, Infrared (IR) and 3D sensors, AI integration and Various machine protocols ### User-Friendly Operation No programming skills required Intuitive graphical interface Touchscreen-enabled ### AI-Ready Model-agnostic Framework-independent and Supports third-party AI solutions ### Smart Design Clean, minimalistic GUI Fast response times Translated into 16 languages Branding support available ### Hardware-Independent Works with components from any manufacturer ### Robust Data Handling Lot management & SQL-based logging an Automated report generation ## All this at a competitive price. --- ## Sorting Machines ### New Sorting Machines – Tailored to Your Needs We offer high-performance sorting machines designed for a wide range of applications. We partner with Grün & Köder to provide a wide range of solutions. Our solutions cover various machine types, including: - Metal disc machines - Glass disc machines - Chute-based sorting - Fully customized special-purpose machines - Belt-based systems In addition to standard systems, we develop specialized solutions for demanding applications. All systems can be enhanced with Artificial Intelligence and Machine Learning (AI/ML) — allowing for more adaptive inspection, increased detection rates, and reduced false rejects. ## Grün & Köder – KPM 600 The KPM 600 is a new generation of testing machines that combines tradition with innovation, setting new standards in performance, quality, and flexibility. Designed to meet the highest demands, it delivers precise and reliable results with cutting-edge technology. Each component is built for durability and excellence, and its unique dual-function design allows for testing various parts without the need for separate machines—saving time, space, and costs. Whether in the automotive, aerospace, medical, or electronics industries, the KPM 600 is the ultimate solution for your testing needs. #### Product Specs Vertically or Horizontally Testable Products - Diameter: up to 60 mm - Height: up to 40 mm Speed: Up to 800 parts per minute Suspended Testable Products - Shaft diameter: up to 12 mm - Head diameter: up to 20 mm - Length: up to 120 mm Speed: Up to 2,500 parts per minute ### Looking for the right sorting solution? Get in touch with us today — we’re happy to advise you on the best setup for your production. --- ## Integration Kit ### Easily Integrate QuaVis Vision Systems in Your Environment With our QuaC PLC Controller, connecting our Vision System to your machines or production line is easier than ever! Get all the benefits in one package. # QuaVis PLC ### Easy to use - Perfect integration of Vision System (e.g. controller can initiate an image acquisition and ask for generated results) - Intuitive UI - Visual programming with Drag’n Drop - Optional building blocks, which allow textual programming with Lua - Adaptive online manual - QuaVis Support - No essential data are store on controller: Configuration, data and user-programs are downloaded from Vision PC at start ### Efficiency and Speed - Linux - 64-bit - Quad-Core ARM archtecture - Multitasking and multithreading - Energy saving (5W), passive cooling, no fan, robust - Interrupt and event driven software architecture ### Extensible - Up to 128 Digital Inputs - Up to 128 Digital Outputs - Gigabit-Ethernet - Bluetooth - Wifi - USB The scripting language Lua may be used to program the controller --- ## Legacy Systems # Service & Upgrades for Legacy Systems ### Legacy Machines We have been manufacturing the image processing systems used in PACE brand sorting machines for 20 years. Whether your system needs a simple fix or a complete overhaul, we ensure it keeps running at peak performance. Upgrades can be: New cameras, latest PLC or innovative functions Contact us, we are glad to talk about your machine! ### Retrofit Services We also specialize in retrofitting a wide range of machines. Our retrofit solutions bring modern capabilities to older equipment, extending its life and improving efficiency. - Metal disc machines - Glass disc machines - Belt-based machines - Custom/special-purpose machines ### Solar Cells and Wafers In addition, we offer expertise in inspection systems for solar cells and wafers, helping you maintain high quality in demanding production environments. --- ## Why We Use Lua To deliver maximum flexibility and long-term reliability, our controller is powered by Lua — a lightweight scripting language trusted worldwide in professional systems. Lua allows users to customize behavior, automate processes, and adapt control logic quickly and safely. Instead of changing firmware or waiting for software updates, adjustments can be made directly through clear and easy-to-understand scripts. This means faster implementation, easier maintenance, and greater independence. ### Simple and Easy to Use Lua was designed with simplicity in mind. Its clean and readable structure makes it easy to understand — even for users without programming experience. With Lua, you can: - Define custom control sequences - React automatically to sensor values - Create time-based actions and schedules - Trigger alarms or notifications - Add special calculation rules and combine results from different camera stations - Adapt behavior for different products or machine variants This flexibility allows the controller to adapt precisely to your application. ## Fast and Efficient Lua is extremely compact and efficient. It runs smoothly on our embedded hardware, ensuring fast response times and stable operation. Its small footprint means no unnecessary system load — just reliable performance where it matters. ## Robust and Reliable Stability is critical in professional environments. Lua has been developed and refined for decades with a strong focus on reliability. It features automatic memory management and a secure runtime environment, helping to ensure consistent and predictable behavior. This makes Lua ideal for industrial, technical, and mission-critical applications. ## Proven Worldwide Lua is used across many demanding industries and platforms: - Major game platforms like Roblox and World of Warcraft - Professional software such as Adobe Lightroom - High-performance internet infrastructure at companies like Cloudflare - Large-scale technology providers including Tencent - Industrial automation, robotics, automotive systems, and embedded devices worldwide Its global adoption demonstrates its maturity, performance, and dependability. ### A short example while true do iTrigger0:Wait(true, 0) -- Wait for trigger from machine ShaftCam:GrabImage(ImageShaft) -- Grab image from camera 'ShaftCam' valid, value = ImageShaft:GetResult() -- Wait for image-processing result if value ~= true then: -- If the result is not ok oError:Set(true) -- Set digital output 'oError' to stop machine break end end ### The Result With Lua inside, our controller combines ease of use, high performance, and proven reliability. It is flexible for today’s requirements and robust for tomorrow’s challenges — powered by a technology trusted worldwide. --- ## Consulting # All the tools you need to succeed We are here to support you every step of the way. Whether you have questions or encounter challenges, our team is ready to provide expert advice and tailored solutions. Ensuring the smooth and efficient operation of our products is our top priority, with a strong focus on software development to keep everything running seamlessly. ### Software Development Our software tools are continuously refined with each project, allowing us to adapt quickly and effectively to your specific needs. With intuitive interfaces, our systems enable you to train the machine yourself, making multi-purpose usage not only possible but remarkably efficient. ### SearchSC With extensive experience in the field, we offer comprehensive solutions for various quality control tasks—including surface inspection, thread inspection, and shank control. Beyond these standard applications, we also specialize in developing custom sorting solutions tailored to your unique requirements. ### Custom Solutions Facing a unique sorting challenge? We’re happy to consult with you to explore the full range of possibilities. Our entire system is designed with flexibility in mind and can be customized to meet even the most specialized needs. --- ## Capabilities # What we are good in Below we give you some insights about our everyday work. Please note that these are only the standard cases – and that we are very willing to work on your specific use case! ### ШІ та Machine Learning інспекціїРозумніший контроль якості: ШІ та Machine Learning у промислових інспекціях У швидкоплинному світі промислового виробництва точність та ефективність є не просто бажаними — вони є необхідними. З ростом складності продукції...Read More ### Розробка обладнанняРозробка індивідуального обладнання Тому що універсальне рішення рідко підходить усім In industrial image processing, success isn't just about having the right software — it's about having the right hardware to...Read More ### Інспекція опуклих поверхоньІнспекція опуклих поверхонь: чіткий зір на вигнутих поверхнях Не всі поверхні однакові — і коли мова йде про візуальну інспекцію, опуклі форми можуть бути особливо складними. Від полірованих корпусів підшипників...Read More ### Інспекція геометричних характеристикІдеальна геометрія, ідеальні продукти: інспекція геометричних характеристик у виробництві У точному виробництві геометрична точність — це не лише стандарт якості, а й вимога до продуктивності. Компоненти повинні відповідати точним специфікаціям...Read More ### Інспекція гвинтівТочність в основі: передова інспекція гвинтів з Machine Vision Гвинти можуть бути малими, але їхня роль у промисловому виробництві є критичною. Незалежно від того, чи вони з’єднують компоненти в автомобільних...Read More ### Виявлення дефектів поверхніВиявлення дефектів поверхні: знаходження недоліків, які Ви не можете дозволити собі пропустити In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability...Read More ### YtfeldetekteringSurface Fault Detection: Finding the Flaws You Can’t Afford to Miss In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability, and...Read More ### Wykrywanie wad powierzchniowychSurface Fault Detection: Finding the Flaws You Can’t Afford to Miss In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability, and...Read More ### Sviluppo hardwareSviluppo hardware personalizzato Perché una soluzione unica raramente va bene per tutti Nell'elaborazione industriale delle immagini, il successo non dipende solo dal software giusto — ma anche dall'hardware adeguato che...Read More ### Surface Fault DetectionsSurface Fault Detection: Finding the Flaws You Can’t Afford to Miss In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability, and...Read More ### SkruvinspektionPrecision i kärnan: Avancerad skruvinspektion med Machine Vision Screws may be small, but their role in industrial manufacturing is critical. Whether holding together components in automotive assemblies or securing parts...Read More ### Screw InspectionPrecision at the Core: Advanced Screw Inspection with Machine Vision Screws may be small, but their role in industrial manufacturing is critical. Whether holding together components in automotive assemblies or...Read More ### SchroefinspectiePrecisie als kern: geavanceerde schroefinspectie met Machine Vision Screws may be small, but their role in industrial manufacturing is critical. Whether holding together components in automotive assemblies or securing parts...Read More ### SchraubeninspektionPräzision im Kern: Fortschrittliche Schraubeninspektion mit Machine Vision Schrauben mögen klein sein, aber ihre Rolle in der industriellen Fertigung ist entscheidend. Ob sie Komponenten in Automobilbaugruppen zusammenhalten oder securing parts...Read More ### Rozwój sprzętuIndywidualny rozwój sprzętu Bo jedno rozwiązanie rzadko pasuje do wszystkiego In industrial image processing, success isn't just about having the right software — it's about having the right hardware to...Read More ### Rilevamento dei difetti superficialiRilevamento dei difetti superficiali: individuare i difetti che non potete permetterVi di trascurare Nella produzione industriale, la qualità superficiale è ben più di un dettaglio estetico — è un segno...Read More ### OppervlaktefoutdetectieSurface Fault Detection: Finding the Flaws You Can’t Afford to Miss In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability, and...Read More ### OberflächenfehlererkennungOberflächenfehlererkennung: Fehler finden, die Sie sich nicht leisten können zu übersehen In der industriellen Fertigung ist Oberflächenqualität mehr als ein kosmetisches Detail — sie ist ein Zeichen für Präzision, Langlebigkeit...Read More - 1 - 2 - 3 --- ## Screw Inspection # Precision at the Core: Advanced Screw Inspection with Machine Vision Screws may be small, but their role in industrial manufacturing is critical. Whether holding together components in automotive assemblies or securing parts in electronics, even the slightest defect in a screw can lead to serious performance or safety issues. That’s why high-precision screw inspection is a must — and image processing is the key. ### What is Screw Inspection? Screw inspection refers to the automated quality control process that evaluates the physical characteristics of screws — such as dimensions, thread integrity, surface quality, and head shape — using high-resolution imaging systems. These inspections can be performed inline, at high speeds, ensuring that only flawless components move forward in the production process. ### Challenges in Screw Inspection Screws may look simple, but inspecting them is anything but. Variations in size, thread pitch, surface reflection, and orientation all add complexity to the inspection process. Traditional methods struggle with consistency, especially at high throughput. This is where advanced image processing, often combined with AI and 3D inspection technologies, makes a significant impact. ### What We Inspect: - Thread Presence and Pitch Accuracy - Length and Diameter Measurements - Head Type and Drive Shape Verification - Surface Defects (e.g., cracks, dents, rust) - Bent or Deformed Screws - Tip Sharpness and Profile ### Benefits of Automated Screw Inspection - High-Speed Throughput: Our systems can inspect hundreds of screws per minute without missing a detail. - High Accuracy and Repeatability: Precision optics and software detect even micrometer-scale defects. - 360° Coverage: With multi-camera and rotating systems, we ensure no defect goes unseen. - Real-Time Rejection: Defective parts are automatically sorted out — no delay, no compromise. ### Why Partner with Us? At QuaVis Technologies, we specialize in turnkey screw inspection systems tailored to your production line. With years of experience in industrial image processing, we design solutions that integrate seamlessly into your workflow, boosting efficiency and quality control. Our systems are built for durability, accuracy, and adaptability — ready to handle the toughest inspection challenges in any manufacturing environment. --- ## Geometric Feature Inspection # Perfect Geometry, Perfect Products: Geometric Feature Inspection in Manufacturing In precision manufacturing, geometric accuracy isn’t just a quality standard — it’s a performance requirement. Components must meet exact specifications in shape, size, and relative positioning to function properly, especially in industries like automotive, aerospace, medical devices, and electronics. This is where Geometric Feature Inspection plays a vital role, powered by advanced image processing systems. ### What is Geometric Feature Inspection? Geometric feature inspection involves analyzing the physical dimensions and spatial relationships of features on a manufactured part — such as holes, slots, edges, radii, angles, and distances. Using high-resolution imaging combined with advanced software algorithms, this process ensures every component conforms to its design specifications (GD&T). Whether it's checking the roundness of a hole, the flatness of a surface, or the alignment between two features, geometric inspection delivers the precision required for complex assemblies to work flawlessly. ### Commonly Inspected Features: - Hole position and diameter - Edge straightness and bevel angles - Radii and chamfer measurements - Parallelism and perpendicularity - Slot width and spacing - Flatness, roundness, and symmetry ### The Technology Behind It Our systems use a combination of 2D and 3D imaging, telecentric lenses, sub-pixel measurement algorithms, and machine vision software to extract precise geometric data. For more complex parts, we also integrate structured light or laser triangulation to capture 3D profiles and surface contours. With micron-level accuracy and real-time processing, manufacturers can detect deviations early and prevent costly downstream errors. ### Benefits for Manufacturers - Eliminates Manual Measuring Errors – say goodbye to subjective visual checks or slow caliper-based inspections. - In-Line Measurement at Full Production Speed -no need to interrupt the flow — inspections are automated and fast. - High Repeatability – consistent and objective evaluations ensure tight tolerances are maintained. - Data-Driven Quality Control – inspection results are logged and visualized for trend analysis and process optimization. ### Expertise That Makes the Difference QuaVis has everything you need: deep knowledge of geometry inspection methods, optics, and expertise in industrial environments. Our custom inspection solutions are designed to handle everything from simple profile checks to high-complexity geometric analysis — all with seamless integration into your existing production line or metrology process. We don’t just measure features — we help you build better products. --- ## Surface Fault Detections # Surface Fault Detection: Finding the Flaws You Can’t Afford to Miss In industrial manufacturing, surface quality is more than a cosmetic detail — it’s a sign of precision, durability, and trust in your brand. Whether you're producing machined metal parts, coated components, or plastic housings, even the smallest surface fault can lead to functional failures, product recalls, or customer dissatisfaction. That’s why Surface Fault Detection powered by advanced image processing is a critical quality control process across modern production lines. ### What is Surface Fault Detection? Surface fault detection refers to the automated identification of visual defects on material or component surfaces. These can include scratches, dents, cracks, contamination, pits, blisters, and uneven textures — often too subtle or inconsistent for traditional inspection methods to catch reliably. By using high-resolution cameras, specialized lighting, and intelligent software, our systems can detect these anomalies in real time, ensuring only flawless parts make it to your customers. ### Types of Defects We Detect: - Scratches, cracks, and scoring - Dents, pits, and bumps - Material inclusions or voids - Surface contamination or discoloration - Coating irregularities or peeling - Weld or joint surface inconsistencies ### The Technology Behind the Process Effective surface inspection is all about contrast and consistency. We utilize: - Controlled Lighting (e.g. dark field, dome, coaxial) to highlight defects without interference from part geometry. - High-Speed Cameras for capturing defects on fast-moving lines with crisp detail. - AI & Machine Learning to distinguish between real faults and acceptable surface variations. - 3D Imaging for depth-based evaluation of texture anomalies. Our systems adapt to different materials — metals, plastics, glass, textiles — and are built to maintain performance in industrial environments, even with challenging surface finishes like glossy, reflective, or textured parts. ### Key Benefits: - 100% Inline Inspection — eliminate sampling errors and inspect every part, every time - Early Defect Detection — catch problems before they become expensive downstream issues - Automatic Sorting — faulty parts are flagged or removed instantly - Reduced Customer Complaints — consistent surface quality builds trust and satisfaction ### Our Edge: Experience + Custom Engineering At QuaVis, we don’t believe in one-size-fits-all solutions. Surface fault detection is highly sensitive to lighting, material properties, and production speed — and we engineer each system to match your specific product and environment. With decades of expertise in image processing and factory automation, we deliver solutions that just work — reliably, accurately, and at scale. --- ## AI & Machine Learning Inspections # Smarter Quality Control: AI & Machine Learning in Industrial Inspections In the fast-paced world of industrial manufacturing, precision and efficiency are not just desirable — they are essential. As product complexity increases and production lines become faster, traditional inspection methods often struggle to keep up. That’s where Artificial Intelligence (AI) and Machine Learning (ML) come into play, revolutionizing how we approach quality control and visual inspections. ### What Are AI & Machine Learning Inspections? AI and ML inspections refer to automated systems that use intelligent algorithms to detect defects, classify products, and identify patterns in visual data — all without human intervention. Unlike rule-based systems that require manual programming for each defect type, ML models learn from data. They improve over time, becoming more accurate with every inspection cycle. By training on thousands of images, these systems can detect subtle variations and complex defects that may escape even the most trained human eye or a traditional machine vision system. From surface scratches on metal parts to misalignments in complex assemblies, AI-driven inspections deliver higher accuracy and consistency. ### How Do I Deploy AI in My Production Line? While it might seem overly complicated and tedious to even start thinking about AI or Machine Learning in your production process, deploying it with the right framework is not. Our focus is on enabling our customers to finetune their own AI algorithms or models. We do this by providing an easy and intuitive GUI that comes with our system when needed. With our system, you are able to classify and detect the errors you mark in images yourself and train different models by the click of a button. You then choose the best model for your use case and deploy it to production as easy as clicking a play button. ### Benefits That Go Beyond Accuracy - Adaptability: AI systems can adjust to changes in lighting, orientation, or slight product variations — conditions that would challenge conventional image processing. - Scalability: ML models can be trained across product lines, making them suitable for everything from microelectronics to heavy manufacturing. - Predictive Insights: Beyond defect detection, AI enables predictive maintenance and process optimization by identifying trends in inspection data. ### Why Experience Matters Implementing AI & ML for inspections isn’t just about deploying technology — it’s about doing it right. It requires deep knowledge of both image processing and the unique conditions of industrial environments. At QuaVis, we combine decades of machine vision expertise with cutting-edge, OpenSource AI models to deliver turnkey inspection solutions that are robust, reliable, and tailored to your exact needs. Whether you're just exploring AI-driven inspections or looking to scale an existing system, our team is here to help you harness the full potential of intelligent automation. --- ## Convex Surface Inspection # Convex Surface Inspections: Seeing Clearly on Curved Surfaces Not all surfaces are created equal — and when it comes to visual inspections, convex shapes can be especially tricky. From polished bearing housings to rounded bottle caps or domed covers, curved surfaces introduce unique challenges for defect detection and dimensional checks. But with the right imaging approach, even the most reflective or irregular convex parts can be inspected with confidence. ### Why Convex Surfaces Are Challenging Curved geometry bends light, introduces shadows, and can distort apparent features in captured images. On top of that, surface reflections can confuse traditional vision systems — especially when parts have glossy or metallic finishes. That means scratches, dents, and even dimensional deviations can easily go undetected without specialized solutions. This is where expert-level convex surface inspection makes all the difference. ### How We Tackle It At QuaVis, we design inspection systems specifically for the geometry of the part — and convex surfaces require a refined touch. Here's how we do it: - Dome & Diffused Lighting: Instead of relying on direct illumination, we use uniform lighting setups that reduce glare and enhance defect contrast on rounded parts. - Multi-Angle Imaging: We position multiple cameras (or rotate the part itself) to capture the full surface — no blind spots, no missed defects. - Optics That Match Geometry: Using telecentric lenses or wide-field optics helps maintain true dimensions across curved profiles. - Surface-Adaptive Algorithms: Our software understands curvature — it distinguishes between natural geometry and true surface anomalies like scratches, bumps, or pits. ### What We Look For: - Surface scratches, scuffs, or abrasions - Dents, bulges, or indentations - Coating inconsistencies or defects - Shape deformation or warping - Misalignments and dimensional issues ### Real-World Applications Convex surface inspection is used in a wide range of industries — from automotive parts like valve domes or mirror housings, to consumer goods such as cosmetic packaging or appliance knobs. In each case, precision matters. A minor surface flaw on a bearing race could lead to vibration and failure; a scratch on a high-end product's outer shell could mean a return or a dissatisfied customer. ### Smart Technology + Industry Know-How What sets us apart isn’t just the tech — it’s how we apply it. With years of hands-on experience designing inspection systems for real production lines, we know how to balance precision, speed, and robustness. Our solutions aren’t off-the-shelf — they’re built for your product, your process, and your quality standards. --- ## Hardware Development # Custom Hardware Development #### Because One Size Rarely Fits All In industrial image processing, success isn't just about having the right software — it's about having the right hardware to go with it. Off-the-shelf components might work for basic applications, but when you're dealing with high-speed production, unusual materials or parts, or extreme conditions, standard just doesn’t cut it. That’s where custom hardware development becomes a game-changer. ### Why Custom Hardware? Every production line is different. From lighting conditions and part geometry to space constraints and environmental factors, the variables are endless. And when it comes to visual inspections, small mismatches in setup can mean missed defects, false rejects, or slowdowns. Custom hardware lets us tailor the system to the job — not the other way around. We develop and integrate: - Custom Lighting Modules – Tuned to the material surface (matte, glossy, transparent) and defect type (scratch, dent, contamination). - Precision Mechanical Fixtures – To ensure consistent part positioning, rotation, or movement for 360° coverage. - Compact Housing and Mounting Solutions – Designed to fit seamlessly into existing production equipment or tight spaces. - Custom Optics and Lenses – For wide fields of view, telecentric alignment, or high magnification where it matters. - Triggering and Synchronization Systems – Ensuring cameras, lights, and parts are always in perfect sync. ### Built Around Your Needs Whether it’s adapting a vision system to a high-speed bottling line or developing a ruggedized unit for a dusty, vibration-heavy environment — our hardware is designed for the real-world conditions of your factory floor. And because we control the full development process, from design to build, everything is optimized for performance, reliability, and ease of maintenance. ### It’s Not Just About Building Boxes Custom hardware isn’t just about metal and circuits. It’s about solving inspection challenges that generic setups can’t handle. We bring our image processing know-how right into the hardware design — aligning optics, electronics, and mechanics for maximum precision. ### The Payoff - Higher inspection accuracy - Fewer false positives or missed defects - Smoother integration into your production line - Systems that last longer, require less tweaking, and just work ### Experience You Can Trust With decades of experience in machine vision and automation, we’ve built everything from ultra-compact camera rigs to full multi-station inspection units — all purpose-built for the job. Whether you need a one-off prototype or full-scale rollout, we develop hardware that brings your inspection system to life.